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The Fast Tool Servo systems enable the diamond turning of surface structures such as micro prisms, lens arrays, torics and off-axis aspheres with departures up to 1000 microns

The FastCom FTS controller provides tool position commands for the Fast Tool Servo at update rates up to 25kHz. Position commands (including tool compensation) are calculated in real time, without interpolation, utilizing inputs from the existing encoders on the machines axes.

Three Models

FTS 1000 FTS500 FTS70
Travel
1000µm ≈119hz
250µm ≈238hz
500µm ≈168hz
250µm ≈238hz
70µm ≈ 100hz
Maximum Acceleration 278m/sec² 278m/sec² 400m/sec²

Typical Form

<0.6 µm PV
<0.3 µm PV
<0.3µm PV

Typical Finish

<9 nm Ra
<5 nm Ra
<3 nm Ra

Servo Band Width

1000Hz 1000hz 900hz

FastCom Control System

 
Operating System Windows XP
DSP Sharc ADSP 2106X
Typical update rate 15 to 25 kHz
D to A converter 16 bit
DAC noise: <1bit
Update time jitter: < 50 ns
Position counter: Full A Quad B
GUI: UPx style
Two Optional packages  
Fiducial library- Designs of most frequently used fiducial marks. Very useful in lens array applications
20th order aspheric lens arrays with blend zones and tool compensation.
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February 17, 2010